CDT-R's Bodywork is some of the the lightest, strongest, most flexible and
most beautiful wet lay carbon fiber available and is manufactured with the
same raw materials, production processes and even personnel as
MotoGP, World Superbike, Ducati Factory and Formula 1 bodywork.
It starts with pre-pregnated carbon fiber ("pre-preg carbon") which is
carbon fiber fabric that is saturated with epoxy resin and must be carefully
stored in sub-zero temperatures. Pre-preg carbon is stronger, lighter and
more consistent than non-pre-preg carbon fabric (which has resin applied
during the production process). To create bodywork, the pre-preg carbon
is vacuum-bagged, autoclaved and clear-coated. The vacuum-bagging
process uses suction to make the pre-preg carbon conform exactly to the
shape of a part mold.
The molded part is placed in an autoclave (think of it as an industrial
strength pressure cooker) and subjected to carefully calibrated heat and
pressure to cure the part. The end result is a perfectly shaped carbon
fiber part that uses an absolutely minimal amount of epoxy resin yet is
superior to any other wet lay carbon fiber piece.
Finally, the part needs to be given a perfect finish. The part is magnetized,
sprayed with clear-coat powder pellets and baked in an oven. This causes
the powder pellets to melt and penetrate the carbon fiber, allowing for a
deep, smooth, pit-free, super-shiny finish. This kind of clear-coating
process is used for parts like fine jewelry.

All parts are available in standard Carbon Fiber of The White Texalium.  
Raw parts (no clearcoat) are available as a special request
CDT-R Carbon Fiber Body Parts
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